Digital Testing Platform for Work-at-Height Anchor & Torque Checks
A UK-based inspection provider for work-at-height anchor systems needed to digitize proof-load and torque checks across planning, field execution, and reporting.
The goal: a single IoT-enabled platform that coordinates jobs, guides engineers, captures test evidence, and instantly generates audit-ready certificates.
Industry
Construction / Safety Inspection
The Challenge
Compliance & Traceability: Required complete, retrievable reports aligned with lifting and anchor standards.
Manual Processes: Spreadsheets and emails led to admin errors and delays.
Risk Management: Needed governed, traceable workflows with competent sign-off.
Offline Operation: Engineers required reliable data capture in low-connectivity environments.
Our Solution
Web Dashboard (React)
Manage clients, assets, and test libraries; plan and track jobs on a live Test Map; export certificates.
API & Data Layer
ASP.NET Core + Azure SQL + Azure Blob Storage.
Mobile App
Step-by-step testing, Bluetooth connection to pull testers and torque wrenches, GPS and photo capture, local storage with secure sync.
Analytics & Reports
Automated PDF certificates and Power BI dashboards.
Technology Stack
- Frontend & Mobile: React, .NET MAUI
- Backend: ASP.NET Core, Azure SQL, Azure Blob Storage
- Analytics: Power BI, Automated PDF Export
- Device Integration: Bluetooth LE to torque/pull test devices
Key Features
- Task Libraries: Reusable templates for pull and torque tests.
- Scheduling: Assign engineers and receive notifications.
- Field App: Barcode/QR scanning, Bluetooth readings, photo and signature evidence.
- Validation Rules: Automated thresholds and exception workflows.
- Certificates: Instant PDF with all metadata — GPS, timestamps, readings.
Key Outcomes & Impact
- 70% faster reporting cycle with automated certificates.
- Full compliance through validated digital audit trails.
- Offline reliability prevents data loss in remote sites.
- Improved field productivity by unifying pull & torque workflows.
- Transparent operations via Power BI dashboards and client portals.
Engagement Model
- Fixed-price per phase, clear deliverables and acceptance milestones.
- 60-day warranty with SLA-based support options.
- Change requests quoted within 2 business days.
Our Case Study
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